The President of Exel came to the Rio Grande Valley in 1998 with a dream and vision. His vision was to team up with OEM's that faced high prices and average to poor quality along the border and in Mexico. His dream and focus is to build strong team relationships between the customer and his company. Exel leads the example of the small molders dedications to quality and price, rather than the larger molders, take-a-number policy.
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Custom injection molding
2-shot injection molding
Extusion Blow Molding
Secondary assembly
SLA Rapid Proto-type (molds development)
Pad printing/Sonic welding
Global mold/tool construction savings
We believe our customer's concerns are our own. Exel builds relationships with honesty and good faith. To insure our services are marketable, we strategically team up with companies that provide the bottom line to the customer, with quality as its driver.
In todays fiercely competitive business world, companies that get their products to market the quickest are the ones that stand to profit the most. Exel utilizes the method of rapid prototyping for a number of benefits: reduce time to market, gauge consumer interest in products, enhance communication and collaboration, better determine product strengths and weaknesses, and eliminate or decrease costly mistakes.
Exel is dedicated at all aspects of sourcing and overseeing plastic injection mold manufacturing. Exel utilizes the global network of reliable plastic injection molding in order to produce the necessary quality tooling within the projects budget and time frame.
Exel specializes in products that require a cosmetic appearance. The type of consumer products you would see on a counter top in your kitchen. We realize our customers take pride in their products and so do we. Our nitch is molding type of products that other molders have problems with. Exel meets the customers quality requirements so that the customer can show case there products. Exel enjoys helping OEMs with their products that they just want to look good. Why settle for average products, when Exel can meet your requirements.
Our in house tool repair is fast and accurate. We save our customers time money by revising small insert and details in-house. Outsourcing repairs and revisions is costly and is hard to get done fast enough to meet customers production requirements. Quality is most important when working on a customers mold; another disadvantage of outsourcing tooling, quality is always an excuse.
All our customers molds are maintained in-house and inspected after every production run with recording and providing a maintenance schedule for each mold. We understand that our customers molds are expensive and treat them if they were our own.
Exel operates under the ISO 9000:2008 standards. It is important to have standard operating procedures in the global market. The ISO 9000 series of documents was created by the International Organization for Standardization (ISO) as international requirements for quality management systems. The term ISO9000 refers to a group of quality management standards which are process standards.
Every product begins with a spark of inspiration: a problem in need of solution, an opportunity ripe for picking, and a concept discovered on the way of something else. Exel goes step by step in developing successful products for our clients. If you are looking for a company that will provide valuable property and get you to market quickly without wasting creativity, then lets get started.
Exel utilizes statistical process control when producing products. S.P.C. involves using statistical techniques to measure and analyze the variation in processes. The intent of S.P.C. is to monitor product quality and maintain processes to fixed targets. Statistical quality control refers to using statistical techniques for measuring and improving the quality of processes and includes S.P.C. in addition to other techniques, such as sampling plans, experimental design, variation reduction, process capability analysis, and process improvement plans. S.P.C. is used to monitor the consistency of processes used to manufacture a product as designed.
Exel has many innovating ways to save our customers time and money. We design our business around new innovated technology and lean manufacture techniques to help reduce our customers bottom line. Our customers deserve a quality product for a lower cost.
HIGHLIGHTS
Troubleshooting for over 15 years, Exel specializes in solving problems associated with custom molding plastics. We provide a true lean manufacturing environment where it effectively lowers customer costs. Over the years we have evolved and changed with the industry while maintaining the traditional family values and work ethic that makes us successful at what we do. Using the latest technologies and techniques, our reputation for precision molding, quality service, and value are well-known to our customers we serve.
In 1998, Exel moved to Brownsville, Texas, to help meet the city's expanding production needs for molded plastic. We are strategically located to establish our customer base on the Mexico border. We saw our advantage over our competition with our full understanding on how to mold plastic that not only meets our customers requirements, but also exceeds their expectations. Our experienced staff, diverse molding capabilities, and extensive mold and part-troubleshooting techniques, enable us to produce a wide spectrum of plastic parts for all industries. We proudly operate a financially sound organization that experiences a very low turn-over in personnel and customer base. When we build relationships, they last.
We plan on building our state-of-the-art molding facility in the summer of 2011 about 4 miles away from our current location. Exel will build a 40,000 sq. ft. facility using easy flow manufacturing design in our construction. This will further our capabilities. Count on Exel for reliable performance every time. We have been serving customers from cell phones to office product and automotive to fast food dispensing requiring all volumes of production for over 15 years. Our customers rely on our experience and attention to detail with thermoplastic injection molding.
Exel specializes in manufacturing of high temperature and engineered plastics. Using ISO 9001:2008 quality standards, we utilize the best techniques of injection molding, including GAIM and RGIM to consistently produce millions of custom, high quality, high tolerance plastic parts every year. Clients range from aerospace contractors to small manufactures with part runs ranging from several thousand to millions of units per year.
Exel's Capabilities Include:
Custom Injection Molding
Custom Tubing Extrusion
In-house Tool Repair
Rubber Over Molding
Global Sourcing
Exel's Support Services Include:
Assembly
Experienced Staff
Mold Making
Finishing
Inspection and Testing
Design Consulting
Precision Machining
Packaging
Molding Material
Engineering Capabilities
Exel has implemented ISO quality standards to our process from the beginning. Our continuing goal is to provide customers with 100% on-time deliveries and zero defects in an environment of continuous improvement. In order to maximize the quality of the products we produce, we stress disciplined product development including well defined quality requirements, consistent materials, well maintained machines and tooling, stable manufacturing processes, and employee training.
Simple to complex dimensional inspection and analysis
Statistical lot sampling/auditing
Gauge repeatability and reliability (GR&R) studies
Inspection and test method development
Quality approved suppliers
Statistical analysis
Material certifications
SPC Trend analysis
Ten Reasons Why Exel is your Best Partner for Plastic Injection Molding Solutions:
Contact Information
Address:
3301 NAFTA Parkway Unit "C"
Brownsville, Texas 78526
Telephone:
(956) 832-0807 (Office)
(956) 832-0811 (Fax)
Email:
exelbpc_aol.com
